Process Engineer

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Location
Candidate No.
1930990

About this Candidate

DAVRON CV: Candidate 1930990

SENIOR PRODUCT DEVELOPMENT ENGINEER | POLYMERS, COMPOSITES & PROCESS SCALE-UP

Core Expertise

  • Polymer and composite formulation for thermoplastics and thermosets.
  • Extrusion, pultrusion and injection molding process development and scale-up.
  • Root cause analysis and corrective action implementation in manufacturing environments.
  • Design of Experiments, statistical analysis, and process control for robust production.
  • Cross-functional leadership partnering R&D, operations, quality, and commercial teams.

Project Background

  • Led thermoplastic compound development for automotive, appliance, electrical, and industrial markets.
  • Scaled extrusion and pultrusion processes from laboratory trials to commercial production lines.
  • Improved long glass fiber thermoplastic processing to enhance throughput and product consistency.
  • Managed manufacturing scale-up, injection molding support, and on-site technical troubleshooting.
  • Conducted failure investigations, implemented corrective actions, and supported customer technical requests.

Key Skills

  • Thermoplastics & thermosets | Extrusion, pultrusion, injection, compression molding
  • Formulation development | Coatings, primers, adhesives | Composite compounding
  • DOE | Minitab | JMP | Statistical process control | FMEA
  • Materials characterization: SEM, FTIR, DSC, TGA, DMA, rheology, GPC, NMR
  • Process optimization | Root cause analysis | Lean Six Sigma | Process control
  • SAP | JDE | MATLAB | R | Origin | Technical reporting and data analysis

Education

  • Ph.D., Materials Science — Iowa State University
  • M.S., Materials Science — Iowa State University
  • B.S., Materials Engineering — Shandong University

Awards & Recognition

  • Multiple peer-reviewed publications in materials science and composite materials

Why Interview this Candidate?

Ph.D.-trained materials scientist and senior product development engineer with 10+ years developing polymer and composite products. Combines hands-on extrusion and pultrusion manufacturing experience, DOE/statistical tools, and strong root cause analysis to drive reliable scale-up and commercialization. Delivers cross-functional leadership and practical solutions that improve quality, throughput, and manufacturability.

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